In the field of powder processing, are you overwhelmed by the vast array of equipment options? Epic Powder is here to guide you through the “Four Great Kings”—the air jet mill, مُصَنِّف, مطحنة الكرات, and مطحنة دبوس—helping you find the most suitable solution!
1. Air Jet Mill: The “Artist” of Fine Grinding
You might assume that finer grinding comes with higher energy consumption, but Epic Powder’s air jet mill features a unique تصنيف system that enables ultra-fine grinding while reducing energy consumption by 30% compared to traditional equipment!
المعايير الفنية
- Particle size range: D97 3 microns – D97 45 microns (customizable for finer results)
- Capacity: 0.3–12,000 kg/h (adjustable based on material characteristics)
- Energy consumption: 30% lower than traditional equipment—energy-saving and efficient
- Applicable materials: Suitable for dry materials with a Mohs hardness below 9, especially ideal for heat-sensitive, flammable, explosive, and high-purity materials
Customer Cases
✅ A pharmaceutical company utilizes Epic Powder’s jet mill to grind antibiotic raw materials, achieving a product particle size of D97 5 microns with a purity of 99.9%, fully complying with GMP standards.
✅ A new energy company employs the jet mill to process بطارية الليثيوم cathode materials, resulting in a narrow particle size distribution and a 15% improvement in battery performance.
Why Choose Epic Powder’s Air Jet Mill?
- Achieve ultrafine grinding with a narrow particle size distribution to meet your ultimate pursuit of fineness.
- Wide application range, especially suitable for heat-sensitive, flammable, explosive, and high-purity materials.
- Modular design with adjustable parameters, allowing flexibility based on different material characteristics to meet diverse needs.
2. Classifier: The “Sieve” for Precise classifying
A classifier functions like a precision sieve, accurately separating materials of different particle sizes to ensure a uniform and consistent final product.
المعايير الفنية
- Classification efficiency: ≥ 90%
- Particle size range: D97 3 microns – D97 150 microns (customizable)
- Capacity: 100–5,000 kg/h (adjustable based on material characteristics)
- Applicable materials: Ideal for classifying various dry powders, especially for the fine classification of high-value-added products
Customer Cases
✅ A chemical company utilizes Epic Powder’s classifier to classify calcium carbonate powder, maintaining a precise D97 within 10 microns—significantly enhancing market competitiveness.
✅ A طعام company employs the classifier for milk powder processing, ensuring uniform particle size for improved texture and taste.
Why Choose Epic Powder’s Classifier?
- High classification efficiency effectively enhances product quality and added value.
- Seamless integration with Air Jet Mills, ball mills, and other equipment to form a complete powder processing production line.
With precise classifying, you can achieve superior product consistency and performance.
3. Ball Mill: The “Strongman” of Efficient Grinding
Many assume that ball mills are only suitable for coarse grinding, but Epic Powder’s ball mills incorporate specialized grinding media and an optimized design to achieve ultra-fine grinding. With a product particle size as fine as D97 < 5 microns, the ball mill delivers exceptional performance.
Like a tireless strongman, the ball mill continuously impacts materials with grinding media, breaking them down into fine particles with high efficiency.
المعايير الفنية
- Particle size range: D97 3–75 microns (customizable for finer grinding)
- Production capacity: 500–10,000 kg/h (adjustable based on material characteristics)
- Applicable materials: Ideal for medium-hardness materials, particularly suitable for large-scale production
Customer Cases
✅ A ceramic company utilizes Epic Powder’s ball mill to grind ceramic raw materials, achieving uniform particle size and increasing yield by 20%.
✅ A mining company employs ball mills for ore processing, significantly boosting production capacity while reducing operating costs by 15%.
Why Choose Epic Powder’s Ball Mill?
- Large processing capacity, making it ideal for large-scale production.
- Simple structure for easy operation and صيانة.
With its robust performance and efficiency, the ball mill is a reliable choice for industries requiring consistent and high-volume grinding.
4. Pin-Disc Mill: An Economical and Practical “All-Rounder”
The pin-disc mill is a true all-rounder, capable of handling various medium-hardness materials with ease. It is a reliable and cost-effective solution for powder processing, making it an essential tool for many industries.
المعايير الفنية
- Particle size range: D97 10–45 microns (customizable for finer grinding)
- Capacity: 200–5,000 kg/h (adjustable based on material characteristics)
- Applicable materials: Suitable for medium-hardness materials across multiple industries
Customer Cases
✅ A coating company uses Epic Powder’s pin-disc mill to crush pigments, ensuring uniform particle size and significantly enhancing color expression.
✅ A plastic company utilizes the pin-disc mill to process plastic particles, increasing production efficiency by 30%.
Why Choose Epic Powder’s Pin-Disc Mill?
- Low investment cost with high cost-performance value.
- Versatile application, capable of handling a wide range of materials.
Key Investment Insights
When selecting equipment, it’s essential to look beyond the initial price and consider long-term costs. Epic Powder’s jet mill has low energy consumption and minimal maintenance make it a more cost-effective choice in the long run.
في مسحوق ملحمي, we offer a wide range of equipment models and tailor solutions to meet your specific needs.
Contact us today for a free consultation and customized solutions! Our expert team is dedicated to providing high-quality products and services to maximize the value of your powder processing.
Epic Powder—Your Trusted Powder Processing Expert!
